As the demand for efficient, high-yield poultry farming grows, battery cage systems have become the preferred method for large-scale egg production due to their space efficiency, ease of management, and enhanced productivity. This article outlines a practical, cost-conscious turnkey solution for setting up a 20000 layers battery cage poultry farm.
1. Project Overview
This project proposes the establishment of a modern poultry facility designed to house 20,000 laying hens. The farm will feature a battery cage system, automated operations, and sustainable waste management practices to ensure consistent egg production and long-term profitability.
2. Infrastructure and Housing
To accommodate 20,000 hens, the farm will require:
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Poultry House Design: Two tunnel-ventilated poultry houses or one large house divided into sections.
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Construction Type: Steel truss structures with galvanized roofing, concrete floors, and partial side mesh for ventilation.
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Space Requirement: Approx. 1,000–1,200 m² of bird area + service areas.
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Battery Cages: Multi-tier (3–4) automatic layer chicken cages, each holding 3–5 birds.
3. Equipment and Automation
To minimize labor and ensure efficiency, the following equipment will be installed:
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Automatic feeding system (hopper + auger delivery)
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Nipple drinking system with water tanks
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Egg collection belts
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Manure removal belts
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Ventilation fans and lighting systems
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Power backup: Generator + optional solar system
4. Operational Plan
A. Birds
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Breed: Lohmann Brown, ISA Brown, or Hy-Line Brown
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Type: Point-of-lay pullets (16–18 weeks old) to start production immediately
B. Feed & Water
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Daily feed per bird: ~110–120g
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Monthly total feed: ~66–70 metric tons
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Water: Clean, filtered source (borehole recommended)
C. Health Management
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Full vaccination program (Newcastle, Gumboro, IB, etc.)
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Vitamin and mineral supplementation
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Scheduled deworming and disease monitoring
5. Labor and Staffing
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Farm Manager (1)
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Supervisors (2)
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Poultry attendants (6–8)
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Veterinary consultant (on-call or part-time)
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Maintenance technician (1)
6. Estimated Project Cost (Revised and Budget-Friendly)
| Item | Estimated Cost (USD) |
|---|---|
| Poultry house construction | $10,000 – $20,000 |
| Battery cage system (auto/semi-auto) | $20,000 – $40,000 |
| Point-of-lay birds (20,000 @ ~$0.3) | $6,000 |
| Feed for 3 months (startup buffer) | $6,000 – $10,000 |
| Generator, borehole, water system | $6,000 – $12,000 |
| Misc. (medication, labor setup, tools) | $10,000 |
| Total Estimated Cost | $58,000 – $98,000 |
📝 Note: Costs vary by location, local materials, labor, and equipment source (local vs. imported).
7. Revenue and Profit Projection
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Laying Rate: 92–98%
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Egg Production/day: ~19600 eggs
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Monthly Production: ~588,000 eggs
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At $0.08–$0.10 per egg: $47,040 – $58,800/month
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Break-even timeline: 10–14 months
8. Sustainability and Waste Management
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Manure Handling: Dry belt system, composting or sale to crop farms
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Water: Borehole + storage tanks
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Power: Solar integration recommended for long-term savings
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Optional Add-on: Biogas digester from poultry waste
9. Conclusion
With a smart design, quality layer raising equipment, and proper management, a 20,000-bird battery cage layer farm can become a highly profitable venture. This turnkey solution ensures that even cost-conscious investors can establish a reliable egg production business with long-term sustainability in mind.