As poultry farming continues to modernize, more large-scale operations are turning to battery cage systems for housing laying hens. Compared to traditional free-range or floor systems, battery cages offer significant advantages in terms of space utilization, hygiene, labor efficiency, and egg production consistency.
This article presents a detailed analysis of the cost and configuration of a battery chicken cage system designed to house 50,000 layers, helping poultry farmers and investors plan effectively for commercial egg production.
Overview of the Battery Cage System
A battery cage system consists of multi-tiered metal cages used in intensive layer farming. Each unit includes feeding, watering, manure removal, and egg collection systems. In this setup, we examine an A-type 4-tier battery cage system for two poultry houses, each capable of holding 26,880 layers, for a total capacity of 53,760 layers.
2. Poultry House Design
Specifications (per house):
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Size: 100m (L) × 15m (W) × 4m (H)
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Number of Houses: 2
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Bird Capacity per House: 26,880
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Total Capacity: 53,760 layers
Cage Arrangement (per house):
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4 rows × 42 cage sets per row × 4 tiers
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Each cage set holds 160 birds
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Total birds per house = 4 × 42 × 160 = 26,880 birds
3. Equipment Configuration
A fully automated cage system enhances productivity and reduces labor requirements. The key components include:
Automatic Feeding System
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Equipped with silo and spiral feed conveyor
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Delivers feed evenly to each cage level
Automatic Drinking System
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Uses pressure regulators and nipple drinkers
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Ensures clean, continuous water supply
Automatic Manure Removal System
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Options: PP belt type or scraper type
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Efficient waste removal and odor reduction
Automatic Egg Collection System
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Conveyor belt system collects eggs with minimal breakage
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Centralized for easy packing and handling
Optional Climate Control
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Includes fans, wet curtains, and sensors
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Maintains optimal temperature and humidity
4. Cost Estimation
Cost varies based on materials (e.g., hot-dip galvanized), degree of automation, and supplier. Below is a general price range:
| Component | Unit Cost (USD/Bird) | Quantity | Total (USD) |
|---|---|---|---|
| Cage System (Hot-dip Galvanized) | 2 | 50,000 | $100,000 |
| Manure Removal System | 0.4 | 50,000 | $20,000 |
| Feeding System | 0.2 | 50,000 | $10,000 |
| Drinking System | 0.1 | 50,000 | $5,000 |
| Egg Collection System | 0.3 | 50,000 | $15,000 |
| Total Estimated Cost | – | – | $150,000 USD |
Note: Prices are FOB China, excluding freight, installation, and import taxes.
5. Additional Considerations
Beyond the cage system itself, consider the following costs:
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Poultry house construction (structure, flooring, insulation)
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Transport and installation (varies by region)
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Electrical and water systems
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Spare parts and technical support
6. Investment Advice & ROI
Though the upfront investment for a 50,000 layers cage system is significant, automation dramatically reduces long-term labor costs while boosting production efficiency. Most commercial operations recover their investment within 12–18 months.
Tips for investors:
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Work with experienced suppliers for customized design
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Consider phased automation if budget is limited
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Ensure proper ventilation and biosecurity planning
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Evaluate long-term support and maintenance agreements
Conclusion
A battery cage system for 50,000 layers is a scalable and efficient choice for commercial egg producers. With proper planning, design, and reliable equipment, this setup ensures high return on investment, stable egg output, and streamlined daily operations.
For a full proposal, layout designs, or supplier recommendations, feel free to reach out for professional assistance.